Requirements that must be taken into account in production facility planning
Process risk assessment and management
Process safety information
Updating
Characteristics of chemicals
Information about chemicals
Equipment selection criteria
Descriptions of processes affecting process safety
Planning process risk assessments
Risk assessment instructions
Identifying the need for a risk assessment
Selecting the risk assessment method
Required competence
Members of the risk assessment team
Scope of the assessment and a systematic approach
Baseline information
Outsourced operations
Conducting process risk assessments
Identifying hazards
Identifying causes
Probability of hazards being materialised
Use of data in the probability assessment
Assessing the severity of consequences
Addressing direct and subsequent consequences
Identifying major accident hazards
Identifying accident scenarios that require modelling
Documentation
Defining the acceptability of risks
Procedure for defining the acceptability of risks
Addressing personal injuries and damage to the environment and property
Acceptable level for the probability of a major accident
Sufficient accuracy
Residual risks and measures
Reducing risks
Prioritising measures
Defining schedules and responsibilities for measures
Reassessment of process safety risks
Operation and maintenance
Property management
Identifying equipment critical for process safety
Equipment critical for process safety: equipment requiring statutory inspections
Equipment critical for process safety: equipment that causes accidents
Equipment critical for process safety: equipment that prevents accidents
Quality assurance and control for equipment critical for process safety
Testing safety automation
Alarm control
Alarm classification
Maintenance in the safety management system
Safe operation
Equipment isolation practices
Change management
Change planning and risk assessment
Compliance of chemical containers with requirements
Compliance of chemical pipelines with requirements
Planning for emergencies
Internal rescue plan
Preparing an internal rescue plan
Content of the internal rescue plan
Instructions defined in the internal rescue plan
Addressing process safety risks in the internal rescue plan
Personnel resources defined in the internal rescue plan
Rescue equipment
Communicating accidents
Participants in updating the internal rescue plan
Drills
Cooperation in the event of major accidents
Requirements whose deficiencies prevent commissioning
Organisation and personnel
Tasks and responsibilities
Appointing an operations supervisor
The operations supervisor’s rights and obligations
Competence of the operations supervisor
Appointing other statutory key employees
Person responsible for operating principles
Competence management
Defining competence and training needs
Process safety training
Maintaining records of training, competence and qualifications
Process safety induction
Contractor management
Internal rescue plan training for contractors
Operation and maintenance
Property management
Maintenance plan for equipment critical for process safety
Management of equipment critical for process safety
Inspection programme for equipment critical for process safety
Defective equipment critical for process safety
Inspection plan for pipelines
Alarm testing
Alarm competence
Safe operation
Work instructions
Availability of instructions
Understandability of instructions
Knowledge of instructions
Work permit procedure
Bypassing safety systems
Readiness for commissioning
Operators’ competence in process start-up and shutdown situations
Shift changes
Change management
Change management procedures
Change management procedures
Identifying changes
Classifying changes and selecting the procedure
Notifications submitted to Tukes
Temporary repairs of chemical pipelines and equipment
Identifying temporary changes
Change planning and risk assessment
Process safety risk assessment as part of change management
Identifying requirements
Implementation and deployment of changes
Ensure a safe deployment
The role of the chemicals supervisor in the deployment of changes
Updating documents
Training regarding changes
Planning for emergencies
Internal rescue plan
Up-to-datedness of the internal rescue plan
The internal rescue plan in change management
Drills
Plan for drills for chemical accidents
Training the internal rescue plan
Communication to the public
Content of a public notice
Availability of public notices
Distribution of public notices
Up-to-datedness of public notices
Performance monitoring
Non-conformity investigation
Non-conformity reporting procedure
Process safety monitoring
Procedure for process safety monitoring
Observation rounds
Audits and reviews
Audits
Internal audit programme
